How to Pack a Courier

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Introduction to Packing a courier

Sending a courier is one of the more convenient ways to get your package to its destination securely and quickly. However, proper packing is essential to ensure your items arrive without damage. Packing a courier involves carefully arranging items in a parcel or box to facilitate safe and intact delivery. While packing may appear simple, it is critical to prevent damage, loss, or theft during transit.

Packing a courier requires attention to detail and knowledge of various techniques. Different types of goods require different types of packaging, depending on whether you send documents, gifts, or fragile items. The process involves:

  • Selecting the appropriate materials
  • Arranging the items in a specific order
  • Securing them to minimize movement

A well-packed courier protects the contents and saves time, money, and stress for both the sender and recipient. Whether you’re sending gifts, documents, or valuable items, properly packing a courier can make all the difference in ensuring successful delivery. Read on to learn more about how to pack a courier.

Easy Steps to Pack a Courier Item

1. Assessing your Item’s Requirements and Choosing the Right Packing Materials

When sending a package, it will pass through many hands during its journey to the recipient. From first-mile service providers to air freight personnel, customs, and last-mile partners, there are numerous stages where packages are handled and transported. 

It is essential to remember this when selecting packaging materials, as old or weak boxes could fall apart during the journey, damaging the contents. Additionally, packages can rub against other parcels, creating friction that could weaken the material and cause ruptures during transit. Businesses must be aware of all these issues while packing courier products.

On the other hand, choosing low-quality materials for your shipments may weaken your packages and break during delivery. Due to the ruptures in the packaging, there will be damage caused to the product. 

Certain factors help us choose which material to select for our packaging. Let us find out: 

  • Shape and size of product 

Depending on the shape and size of the product, the packing material changes. However, it is important to note something concerning the shape and the size while packing for courier delivery. Let’s say a box is being used for the item. It is an unwritten rule that the product should not touch the sides of the box. Furthermore, there should always be enough space left for the cushioning material.

  • The product’s weight

The product’s weight is directly proportional to the strength of the packing material. A relatively robust packing material indicates that the item is either heavy or very valuable. A simple way to check the strength of a packing box is by using the details on the manufacturer’s stamp. For example, lig`htweight objects can be easily packed into polyurethane bags, while some heavy items may often require cardboard boxes that are either double-layered or triple-layered.

  • The good’s fragility and value

It is very common for people to send high-value goods or fragile items. This makes it necessary to use extra cushioning and solid materials for the package. Such packages are often labeled fragile to ensure they are handled carefully during shipping. Non-fragile items, like t-shirts, can be packed in a polyurethane bag with some packing tissue. Larger items, such as cosmetics in fragile containers, may require more cushioning and need to be boxed.

2. Wrapping Items Separately

Consider a box or a package with multiple separate items which you are packing for courier services. It isn’t hard to imagine these items shifting and colliding within the box during transit. This could result in damage to the items, potentially rendering them useless. In such cases, most experts advise wrapping and cushioning multiple products separately to minimize the damage. Separately wrapping and cushioning the items will keep them in place within the box with minimum chance of damage.

Additionally, if any of the items are susceptible to dirt, water, or wet conditions, placing them in a plastic bag within the package is essential. This will provide an extra layer of protection, ensuring the items arrive safely and in the same condition as when they were packed.

3. Filling and Cushioning

While packing, there should be sufficient cushioning and filler material inside the box. This ensures that the item doesn’t move around within the box during the shipping and delivery process. The cushioning helps absorb any kind of bumps the package might face during this entire process.

However, it is very important to have an optimum amount of filler and cushioning material. An inadequate amount of fillers will almost always lead to your products bouncing around within the box, causing damage. On the other hand, packing boxes that are overstuffed with cushioning have a higher chance of rupturing during the delivery journey.

During packing, it is essential to ensure that there is enough room in the box for sufficient cushioning around the delivered item. A minimum of 5-6 cm/2.5 in cushioning is recommended to provide adequate protection. Cushioning materials include bubble wraps, foam or cardboard inserts, and airbags.

After the item has been adequately cushioned, fill the rest of the box with filler material such as crumpled paper, styrofoam, or packing peanuts. This will prevent the item from moving around during transit, providing an additional layer of protection. 

Nevertheless, filler material should never be used as a substitute for cushioning material and vice versa. It is always suggested that two different material types be used in conjunction with each other.

4. Using the Right Sealing Material

When packaging your item for delivery, it is crucial to use appropriate sealing materials to ensure that it arrives safely and in good condition. If you are using a box, use appropriate tape with the right width, generally around 5 cm/2 in. This will provide adequate support to the box, ensuring that it doesn’t fall apart during transit.

Polyurethane bags with adhesive strips can be used for packing light-weight items like t-shirts. However, it’s crucial to ensure you’ve sealed the bag correctly to prevent it from opening up during transit or allowing liquid to enter the package.

It’s also essential to avoid using straps or strings when packaging your items, as they could cause damage to your heavier packages or the machinery of the logistics service provider. As a result, you may face delays, additional costs, or even the loss of your package.

5. H-taping Method and Box-in-box Method

Two common ways to secure your package in a box are the H-taping and box-in-box methods. H-taping is a process that secures the flaps of the boxes. This is done to ensure that the packages don’t accidentally open as they reach the customers. In this method, you apply an adequate amount of tape to the edge of the center seams of the box. If you deal with bigger and heavier boxes, the amount of tape required to secure the package also increases.

On the other hand, the box-in-box method is devised to protect high-value or fragile products. This method is also particularly favored by brands that want to provide customers with a unique delivery experience. Apart from securing the item from any damage, the box-in-box method reduces the chances of package theft. This is a box with the outer box concealing the branded box, and it becomes virtually impossible to fathom the value of the branded item.

In this method, you must prepare an outer and inner box. It is important to ensure that the outer box used for shipping is large enough to accommodate sufficient cushioning for the inner box. This protects the inner box and its contents from any damage during transit. 

Before placing the inner box inside the outer box, be sure to place enough filling material at the base of the outer box. After placing the inner box and filling material in the outer box, fill any remaining space with an additional filling material. Finally, seal the outer box with the H-taping method.

Why does Packaging Matter?

From the point of view of an e-commerce business or an online store, the way products are packaged can greatly impact the overall customer experience. It is one of the primary ways a business interacts with the customer. Not only does it provide an opportunity for a personalized unboxing experience, but proper packaging also ensures that your products are delivered safely to your customer’s doorstep. 

Moreover, proper packaging prevents products from bouncing around or getting crushed during transit. This saves businesses and companies money in the long run by avoiding the need to replace damaged products. It also helps businesses maintain their reputation by ensuring that customers receive their products in good condition rather than receiving damaged or defective items. Therefore, it becomes a vital aspect of e-commerce to pay close attention to packaging your products to grow customer satisfaction and brand integrity.

What Kind of Packaging  Material Would You Need?

When it comes to packaging your products for delivery, there are a variety of materials available for you to choose from. While this list includes some of the most common materials used for packaging, it is important to note that there are numerous other options available.

Inner Packaging

Inner packaging refers to how the product has been packed inside the box. There are two types of inner packaging:


These are some of the items used for filling:

  • Packing peanuts
  • Crumpled paper
  • Styrofoam
  • Packaging tissue paper


For cushioning, the materials commonly used are:

  • Bubble wraps
  • Airbags
  • Cardboard inserts

Outer Packaging

The packaging done on the outer layers to keep the item intact is called outer packaging. One can use different materials for outer packaging depending on the weight and shape of the item:

  • Packaging tube
  • Small single-layered cardboard boxes can be used for relatively small products
  • Polyurethane bags are particularly suited for non-fragile and light-weight items.
  • For bigger and heavier products, double or triple-layered boxes are the most appropriate.

Sealing Tape

One of the most important aspects of packaging is sealing the boxes properly. Let us take a look at some of the sealing materials used:

  • Fiber-reinforced paper tape or duct tape
  • Vinyl adhesive or electrical tape
  • Polypropylene or brown plastic tape

Ultimately, the type of packaging material you use will vary depending on the specific product you are shipping and its unique needs.

Do’s of Packing a Courier

Here are some of the things you must do while packing a courier:

  • You must always weigh the package or item properly. The weight of the package helps determine the material of the packing box. Also, miscalculated weights may lead to courier companies charging you extra.
  • It is always advisable to use a lot of cushioning and filling to secure the items within a box. Using items like bubble wrap or cardboard/foam inserts helps the package gain an extra layer of protection.
  • Use a suitable box or boxes while packing an item. The heavier or more valuable the item, the sturdier and stronger the box has to be. 
  • Whenever possible, use the box-in-box method. This method offers maximum protection to your product.
  • When it comes to packaging your product for delivery, using strong adhesive tape is crucial to ensure that your package stays intact during transit. The last thing you want is for your package to accidentally open and your product to fall out or get damaged. Strong adhesive packaging tape will help prevent this from happening, giving you peace of mind that your product will arrive safely at its destination.
  • Always write the delivery booking number and the delivery address on the package label. This should preferably be written with a marker pen, so the letters do not fade away during transit.
  • To ensure that your package is delivered to the correct destination, it is essential to label it properly. Printing two copies of the label is a smart move in case one of the labels falls off during transit. You should attach one copy of the label outside the box in a prominent and visible location. The other copy can be placed inside the box. This way, even if the outer label falls off, the courier service provider can still access the necessary information to deliver your package to the intended recipient.

Don’ts of Packing a Courier

Let us go through some things you shouldn’t do while packing a courier:

  • Do not use boxes whose sturdiness has been compromised. Used and damaged boxes are a big no when it comes to packing.
  • Do not opt for boxes that cannot handle the item’s weight. An easy way to find out how much a box can hold is to check the manufacturer’s label on it. These labels usually have the load capacity of the box printed on them.
  • It is suggested not to put multiple items in one box. This is because you always need to have enough space for cushioning and filling. 
  • Putting multiple packages together isn’t always a good idea, as each has different reference and booking numbers. 
  • You should never use cloth or fabric bags to pack your item. This is because these items do not offer the security that strong cardboard does.
  • Instead of using strong adhesion tape, sometimes people mistakenly use cello tape or even ropes. You should always avoid such mistakes.
  • Do not use cushioning material and filling material interchangeably.
  • Do not ever mix up the labels. For example, a ’handle with care’ label can never act as a substitute for a ‘fragile’ label.
  • It is suggested not to use shrink wraps for your item to avoid extra shipping charges. 

Importance of Packing a Courier

There are several reasons why packing a courier correctly is important: 


Packaging provides the crucial benefit of safeguarding products from dust, dirt, and moisture. Apart from this primary benefit of keeping the products safe, it also prolongs their lifespan. For instance, packaging plays a vital role in keeping perishable and degradable items such as bread and cookies fresh for longer periods. Additionally, food products can be vacuum-sealed, ensuring their freshness for several months or even years in some cases.

Preventing From Wear and Tear

When exposed to air, some products have a tendency to become unusable, for example, glue. This is where packaging comes into play. With proper packing practices, you can extend the usability of products for years. 

Apart from protecting the product and facilitating shipping, packaging provides information regarding the product’s content and safety. For instance, packaging for perishable goods like food and medicine contains information such as the expiry date, a list of ingredients, and any chemicals or additives used.

Different Packaging Materials

Cardboard, paper, and metal are some of the different materials used for packaging. While cardboard and paper protect the items kept inside the box, metal and sometimes even plastic can be used to add to the strength and sturdiness of the overall package. Thus, different packaging materials have different advantages. It’s also vital for packaging not to transfer any odor, taste, or chemical compounds to the product, so selecting the appropriate packaging material for each product is crucial.

In the modern era, product packaging has become a necessary component of the consumer experience. The type and quality of packaging materials can significantly impact how consumers perceive and value products. However, packaging guarantees increased consumer satisfaction by protecting products during transportation and storage. Moreover, a well-designed package can catch the consumer’s eye and persuade them to choose your product over others. Therefore, it is important to consider both packaging design and material when developing a product.

Making Shipping Easier

When products are properly packaged, they can be easily stacked and transported, which reduces the risk of damage during shipment. In contrast, shipping loose products can be a challenging and tedious task, increasing the likelihood of damage during transit. Good packaging ensures that your products arrive at their destination intact, minimizing the risk of losses and returns.


In conclusion, packing a courier correctly can make a significant difference in the delivery of your products. A well-packed courier protects your product and enhances the customer experience. A positive unboxing experience enhances the chances of customers returning, again and again, to buy from your brand. 

Moreover, you can save on replacement costs and protect your brand reputation by avoiding any damage or product loss. Use appropriate packaging materials, provide enough filling and cushioning, seal your packages properly, and label them clearly. 


How to pack specialty and unique items?

For special and unique items, the packing is always suggested to be extra strong to prevent any damage.

How to arrange a courier pick-up?

One can easily arrange a courier pick-up by employing the services of a courier provider.

How to pack a parcel for delivery?

You have to use the right packing material to pack a parcel. Once you are done packing, you must use the proper labels on the courier.

How to measure a package?

There are different measuring scales that help in measuring a package.

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